About Induction sealing machine DGFY-200 20 to 80MM

DGYF 200 Induction or Wad Sealing Machine ï Compact. Versatile. High-Performance.

In todayïs competitive and fast-paced packaging world, a reliable, efficient, and affordable sealing solution is not just a necessityïitïs a strategic advantage. TheDGYF 200 Induction or Wad Sealing Machineis designed to fulfill that role for small to mid-sized businesses that require consistent, tamper-evident, and professional-grade sealing on plastic and glass bottles.

Whether you are packaging pharmaceuticals, food items, cosmetics, chemicals, or beverages, this versatile tabletop sealing unit offersdual compatibilityïsupporting bothfoil induction sealingandwad sealing, giving you unmatched flexibility. Lightweight, portable, and easy to operate, itïs the perfect addition to any workspace, production line, or lab environment.

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TheDGYF 200Induction or Wad Sealing Machineis asemi-automatic, handheld induction sealing machinedesigned to provide airtight and leak-proof seals on containers. Unlike traditional sealing techniques that rely on physical pressure or adhesives, induction sealing is anon-contact process. It useselectromagnetic inductionto generate heat in the foil liner, bonding it securely to the bottle mouth.

However, this unit goes a step furtherïitïs also compatible withwad sealingtechniques. Wad sealing uses pressure-sensitive or foam wads (liners) to close the mouth of containers, offering another option for packaging flexibility. Thisdual-functionalityis what sets the DGYF 200 apart from other models in the same price range.

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Induction Sealing Process:

1. A foil liner is placed inside the cap of the bottle.

2. Once the cap is screwed on, the operator positions the sealing head over the bottle.

3. The machine is activated, and a high-frequency magnetic field is created.

4. The magnetic field heats the foil liner within seconds.

5. The heated liner melts the polymer layer, bonding the foil to the rim of the bottle.

6. Once cooled, the seal is tamper-proof and airtight.

Wad Sealing Process:

• Apressure-sensitive wad(also called a liner or seal) is inserted into the cap.

• When the cap is tightly closed, pressure causes the wad to stick to the rim of the bottle.

• This creates abarrier sealthat protects the contents and offers product integrity.

• Unlike induction sealing, it doesnït use heat, making it suitable forheat-sensitive products.

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Dual-Function: Induction + Wad Sealing

• Seamlessly switch between induction and wad sealing modes depending on your product.

• Ideal for diversified product lines and packaging needs.

Wide Cap Compatibility

• Supports sealing forcap diameters ranging from 20mm to 80mm.

• Suitable for small dropper bottles to large-mouth containers.

Compact & Lightweight

• Dimensions: 280 x 230 x 115 mm

• Weight: Approx. 4 kg

• Easily portable, ideal for office labs, home businesses, or mobile operations.

Fast Sealing Speed

• Seals in just0.5 to 2.5 secondsper bottle.

• Suitable for light production batches ofup to 50 bottles per minute.

Safe to Use

• Built-inoverheat protectionsystem.

• Auto shut-off to prevent coil damage and ensure operator safety.

• Heat-resistant casing and durable induction coil.

User-Friendly Design

• Handheld induction head: Allows accurate placement over bottle caps.

• Digital Timer & Controls: Adjustable heating time for different liner types.

• Cooling vents: For extended usage without thermal overload.

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Parameter	Specification
Model	DGYF 200
Sealing Diameter	20mm ï 80mm
Power Supply	AC 220V / 50Hz (ï10%) or 110V/60Hz
Power Consumption	Approx. 500W
Sealing Time	0.5 ï 2.5 seconds (adjustable)
Output Speed	Up to 50 bottles per minute
Sealing Method	Induction Sealing / Wad Sealing
Machine Weight	Approx. 4 kg
Machine Dimensions	280mm x 230mm x 115mm
Application Type	Manual (semi-automatic operation)

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TheDGYF 200caters to a wide array of industries and packaging requirements. Its compact form factor and dual-functionality make it suitable for:

Pharmaceutical Industry

• Syrup bottles

• Vitamin capsules

• Homeopathy vials

• OTC drug containers

Food & Beverage Industry

• Honey jars

• Oil bottles

• Juice bottles

• Pickles and sauces

Cosmetics & Personal Care

• Lotion containers

• Shampoos and conditioners

• Face cream jars

• Essential oil bottles

Chemical Industry

• Detergents and cleansers

• Laboratory liquids

• Pesticides and fertilizers

Small Businesses & Startups

• Homemade skincare or food products

• Contract manufacturing units

• Online sellers and resellers

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Cost-Effective Packaging

• Reduces dependency on external packaging vendors.

• Affordable for startups and SMEs with limited budgets.

Improved Product Safety

• Induction sealing provides atamper-proof and leak-proof barrier.

• Helps comply with food safety, pharma, and hygiene regulations.

Extended Shelf Life

• Prevents contamination, oxidation, and leakage.

• Preserves aroma, freshness, and quality for longer durations.

Professional Finish

• Gives a clean, professional appearance to your sealed containers.

• Boosts product appeal on retail shelves and e-commerce platforms.

Low Maintenance

• Durable design with minimal moving parts.

• Requires only occasional coil checks and surface cleaning.

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1. Connect the machine to a power source (220V AC).

2. Place the induction seal or wad inside the bottle cap.

3. Screw the cap tightly on the container.

4. Adjust the timer on the control panel (usually 1.5ï2 seconds).

5. Position the sealing head about 1ï2 cm above the cap.

6. Press the activation button. The sealing process begins.

7. A beep or light indicates completion.

8. Remove the bottle and allow the seal to cool for a few seconds.

Tip:Always conduct a test run with your specific container and liner combination before bulk production.

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• Do not use withmetal bottles or metal caps.

• Avoid continuous operation beyond the recommended duty cycle (15ï20 minutes of use, followed by a 5-minute rest).

• Keep the machine away from flammable materials.

• Always use withventilationto dissipate any heat.

• Clean the unit with a dry cloth. Avoid moisture contact with internal components.

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Each DGYF 200 unit is shipped with:

• 1 ï Sealing Machine Main Unit

• 1 ï Handheld Induction Sealing Head

• 1 ï Power Cord

• 1 ï Instruction Manual

• 1-Year Limited Warranty (on electrical parts)

Optional Add-ons (sold separately):

• Extra induction coils

• Replacement wads or liners

• Digital power controllers

• Adjustable cap holders

Effortless and Accurate PET Bottle Sealing

Engineered for the secure induction sealing of PET bottle caps, the DGFY-200 features an ergonomic handheld design for comfortable use. Operators benefit from the intuitive LED display and digital controls, ensuring consistency across batches. The air-cooled system prevents overheating during continuous operation, allowing long hours of reliable service even in demanding packaging environments. Its compatibility with a wide cap size range streamlines workflow and enhances productivity.


Portable Design with User-Friendly Features

At only 2.5 kg, the DGFY-200 is easy to transport and maneuver in various production settings. The ABS body is durable and ensures longevity, while the digital interface simplifies parameter adjustments. With a single-phase electric connection and push-button start, setup is hassle-free, making it suitable for small-scale facilities and larger operations alike. The semi-automatic automation grade balances manual control and operational efficiency.